Ultrasonic Welding Machine

 

Tepet ed proyekto	HAIFEI ya kapasidad
Anto ray materyales ya nayarin usisaen?	Bare copper, tinned copper, aluminum tan arum nin nanduruman materyales ya makapangiter na kondukta
Anto ray istruktura na kasukasuan ya susuportaan?	Wire-ed-wire, wire-ed-terminal, metal-ed-metal spot joints tan wire o tube end sealing
Anton impormasyon so mandetermina ed panagpili na makina?	Materyal, kabuoan na cross-section na konduktor, joint geometry, weld area, biskeg ya kaukolan tan panaon na siklo
Kaukolan so solder o flux?	Andi. Say ultrasonic metal welding et kaslakan ya mankakasakey ed saray materyales ya anggapoy solder, flux odino filler metal
Nabantayan kasi so kalidad na weld?	Say enerhiya na welding, oras, amplitude, pressure, displacement tan arum niran data na proseso et nayarin nabantayan depende ed configuration na makina
Sarag kasi na sakey a makina ya iproseso so nanduruman produkto?	Saray pinilin pamilya na produkto et nayarin asikasoen panamegley na saray nauman ya kagawaan tan saray resipe na panag-welding ya aka-store
Nayarin na-automate so kagawaan?	Say automatikon panagpakan, panagposisyon, panagwelding, panag-inspeksion, panagdiskarga tan panagrekord na datos et nayarin ipila
Wala kasi so sample welding?	On. Irerekomenda so sample testing antis ya nasumpal so makina tan tooling configuration

 

 

Say ultrasonic metal welding et sakey a proseso na solid-state ya panagtipon. Saray workpieces et akapeket ed baetan na sonotrode tan anvil legan ya say high-frequency mechanical vibration et ipapaarap ed silong na kontroladon clamping pressure.

Say pankasakey na yegyeg tan presyon so mamawala na lokal ya galaw na interfacial tan plastic deformation. Ontulong iya pian nadisturbo iray surface film tan nawalaan na maapit a kontak iray malinis a metal ya tapew, kanian nawalaan na metallurgical bond ya ag sigpot ya natunaw iray base materials.

Say kompleton panag-welding et kaslakan ya mangilaktip ed:

• Saray nakal ya alambre odino metal ya kabiangan et akapuesto ed kagawaan.
• Say makina et mangiiter na akauna lan presyon na panag-ipit.
• Say ultrasonic generator et mangiiter na enerhiya na kuryente ed converter.
• Say converter tan booster et mangipapasabi na mekanikal ya yegyeg ed sonotrode.
• Say sonotrode et mangiiter na yegyeg ed welding interface.
• Saray materyales et mankakasakey tan manporma na kasukasuan.
• Nasumpal na sistema so hold stage tan ibulos toy workpiece.
• Say datos na welding et naebalwar sumpad saray aka-configure ya limitasyon na proseso.

Say unor a pankasakey et mandedepende ed pidedeneng na amplitude, pressure, enerhiya na welding, panaon, kondisyon na kagawaan tan inkapara na workpiece. Sarayan parametro et nepeg ya gawaen panamegley na panagsukimat imbes ya pilien manlapud kabaleg na alambre labat.

 

 

Klase na makina	Istruktura na kasukasuan	Kaslakan ya gagawaen	Manunan basiyan na panagpili
Ultrasonic wire splicing machine	Wire-ed-wire	Saray bunton na alambren gansa o aluminum	Say kabuoan na cross-section na konduktor, inkauksoy na bundle tan sukat na splice
Ultrasonic terminal welding machine	Wire-to-terminal	Kable, lug, terminal o electrical contact	Lugar na kable, terminal material, plating tan weld area
Ultrasonic metal spot welder	Metal-ed-metal	Foil, plato, terminal o conductive component	Say bunton na materyales, say lugar na kasukasuan tan say nakaukolan a biskeg
Makina ya panag-seal ed sampot na alambre o tubo	Mansampot so panagselyo tan panagporma	Bunton na alambre na gansa, tinirintas ya konduktor o tubo	Diametro, kapal na padir tan asumpal ya profile
Automatic ultrasonic welding system	Inkasakey a proseso na produksyon	Atagey a volume na wire tan terminal assemblies	Panaon na siklo, panagpakan, panagsukimat, pakasubaybayan tan pananguman na modelo

 

Say espisipikon pakayari, frequency tan welding ranges et nepeg ya kumpirmaen ed mipetekan a pahina na produkto odino diad panamegley na sample evaluation.

 

 

 

 

 

Say pampili na dugan ultrasonic welding machine et mankaukolan na pamalinew ed saray kakaukolanen ed welding, karakel na produksyon, detalye na materyales, tan lebel na automation pian mipara ed sankaabigan ya klase na makina.

Amtaen no kasin say proseso yo et single-wire terminal welding odino multi-wire splicing, ya direktan mangidetermina ed klase na makina.

Terminal welding machines:

• Say koneksion na sakey a alambre ed metal ya terminal
• Atagey a bilang na weld tan kakaukolanen ed inkasusto
• Saray kaslakan ya industriya: saray terminal na baterya na luluganan, saray konektor na kagawaan ed abung, saray terminal na kuryente

Wire harness splices machines:

• Pankasakey na dakel ya alambre ed sakey a harness
• Kaukolan so abeban-resistance, atagey-biskeg ya koneksyon
• Saray kaslakan ya industriya: automotive harnesses, battery pack busbars, industrial control wiring

 

I-verify so wire gauge, materyales na konduktor, tan klase na insulasyon pian naseguro so kalidad na weld.

• Say klase na wire gauge tan conductor: say melag ya gauge (0.1-1.0 mm2) et matukoy ed terminal welding; angkakabaleg a gauge, multi-strand, odino copper/aluminum hybrid wires et matukoy ed panag-splice
• Say klase na insulasyon: PVC, TPE, silicone, tan arum ni, et mangaapekta ed enerhiya tan presyon na welding
• Saray kakaukolanen natan: saray kable ya atagey-so kaplesan et mankaukolan na abeban-resistensia iran weld parad andukey a panaon a napanmatalkan

 

Kalkulaen so nakaukolan ya throughput pian napili so matukoy ya lebel na automation, ya napaliisan so sobran pinansyal odino kulang ya kapasidad.

• Single-station terminal welding machines: matukoy parad melag anggad kalatnaan a batch na produksyon
• Multi-station/automated splicing machines: matukoy parad atagey-volume, atagey-peles a produksyon
• Amtaen so peles na produksyon (welds kada minuto/oras) pian mipara ed kapasidad na makina

 

Pilien so lebel na automation base ed komplikado na produksyon tan saray pankaukolan na data.

• Manunan makina: manual ya panagkarga, matukoy parad melag iran batch odino R&D
• Semi-automated: manual ya panagkarga, automatikon panag-welding, parad medium ya produksyon
• Sigpot ya automated/robot-integrated: multi-istasyon ya tuloytuloy ya produksyon, atagey ya inkasusto
• Data tracking: digital o PLC machines parad panag-monitor na produksyon tan kalidad na traceability, MES integration optional

 

Manpili na napanmatalkan ya tatak parad andukey a panaon ya malet ya operasyon tan arapen ya pamalaknab na linya na produksyon.

• Say inkapekder na makina, saray parametro na welding ya nayarin i-adjust, tan saray nayarin isalet ya kabiangan
• Modular ya desinyo parad pangiyarum na istasyon odino pangi-upgrade na robotics
• Say pakawalaan na serbisyo tan teknikal a suporta kayari na panlako

 

Espesipikasyon	Yunit	HF-WX-20DZ	HF-WX-20WD	HF-WX-20XC	HF-WX-20XB	HF-WX-20DA	HF-WX-FW	HF-WX-20SD
Sankatageyan a Pakayari	kW	16	8	9 / 6	3	6 / 3	3	3
Kabetbetan na Panag-operate	kHz	20	20	20	20	20	20	20
Power Input	V/Hz	380/50	380/50	380/50	220/50	380/50 / 220/50	220/50	200–380/50
Input na Suplay na Dagem	MPa	0.5	0.5	0.5	0.5	0.5	0.5	0.5
Belat na Kagawaan	kg	1200	680	80 / 50	30	150 / 150	20	80
Sukat – Karukey	mm	2060	1300	120 / 80	100	66	/	/
Sukat – Lapar	mm	1010	1000	90 / 85	65	70	55	/
Sukat – Katagey	mm	2300	2000	160 / 150	25	85	25	/
Welding Range	mm2	50–95	35–70	5–100 / 25–50	0.5–25	16–35 / 2–16	2–10	0.02-0.2 mm

 

 

 

1	Makapuy o Agmantutunosan so Biskeg na Kasukasuan	Saray posiblin sengegan et kaiba so agmanepeg ya bintana na parameter, daan lan kagawaan, kontaminadon konduktor, ag-ontutundan pangiyan na wire odino pandurumaan na amin ya konduktor ya cross-section.
2	Saray Malukas ya Hibla ed Kaliber-liber na Splice	Saray malukak ya hibla et nayarin resulta na lingon posisyon na wire, agsuston side guides, kulang ya pangikarga na kagawaan odino lingon kabaleg na splice chamber.
3	Alablabas ya Depormasyon na Alambre	Say alablabas ya pressure, enerhiya odino amplitude et nayarin mamawala na alablabas ya inka-compress na splice odino makaderal ed indibidual iran hibla. Say tool contact area tan say weld limits et nepeg ya repasoen ya saniiba.
4	Say Terminal Cracking o Bending	Say terminal et nayarin kulang na suporta, odino say posisyon na welding et nayarin asingger ed sakey a liko, gilig odino manipis a seksion. Say geometry na terminal tan say suporta na fixture et nepeg ya nengnengen antis ya dagdagen o bawasan so enerhiya na welding.
5	Aderal so Wire Insulation	Nayarin naderal so insulasyon no kulang so karukey na stripping, say insulasyon et asingger ed lugar ya panag-welding odino say fixture et agsusuportaan na susto so kable.
6	Aliwan Malet iran Resulta Kayari na Andukey ya Produksyon	Say pakaupot na kagawaan, idakel na materyales, panguuman na temperatura tan ag-inkayadyari na tapew na workpiece et nayarin mangapekta ed andukey a panaon. Kaukolan so regular a panaglinis, panag-inspeksion tan panagmintina pian naprebentaan.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Say suston ultrasonic welding machine et ag nayarin pilien manlapud kabaleg na konduktor labat. Say istruktura na joint, materyal, desinyo na terminal, lugar na weld, biskeg na makina, performance na kuryente tan say siklo na produksyon et nepeg ya saniban ebalwaen.

Ipawit ed HAIFEI iray drowing, kombinasyon na alambre, sample na terminal tan saray kakaukolanen ed pangawat. Repasoen na saray inhinyero mi no kasin say aplikasyon yo et mankaukolan na wire splicing machine, terminal welder, metal spot welder, end sealing machine odino customized ultrasonic welding system.

 

 

Mankerew na Ultrasonic Welding Solution

 

 

Say Wuxi Haifei Intelligent Equipment Co., Limited et kabkabat bilang sakey ed saray manunan manggagawa tan mansusuplay na ultrasonic welding machine ed China. Manseguro kayon mangaliw na de-kalidad ya ultrasonic welding machine ya ginawa ed China dia ed pabrika mi. Parad konsultasyon ed presyo, kontaken kami.